Category: Multimedia

Videos, Books, Presentations, Songs and ePubs

  • Optics on Airblast Sprayers – What They Can’t See

    Optics on Airblast Sprayers – What They Can’t See

    “Precision agriculture” is many things to many people. In the context of spraying, let’s define it as “detecting and responding to variability”. One example of precision ag is the use of crop-sensing optics to efficiently and accurately direct spray application. This is nothing new to field sprayer operators, but did you know that before Ken Giles published the first paper on pulse-width modulating nozzles in 1989, airblast sprayers already had crop-sensing technology?

    In the 1970s, Bert Roper noted the wastefulness inherent to citrus spraying. Losses to the ground of 30-50% and off-target drift of 10-20% of applied volume were (and still are) not uncommon for airblast sprayers. So, using Polaroid’s autofocus technology, and enlisting the help of a few engineers, they developed an ultrasonic sensor system that enabled a computer to “see” the target tree and engage nozzles accordingly. He and son Charlie built prototypes in their kitchen before proving it in their family groves, spraying 10 gal/ac instead of the usual 250 gallons. The first Tree-See system was sold to Cola-Cola in 1984.

    Figure 1 Tree-See on a Swanson sprayer (www.treesee.com)

    This technology is still used today; Sensors detect specific zones on the canopy and actuate boom sections, or individual nozzles, to only spray the target zone. But optics and machine learning are evolving. Now they can modulate flow from individual nozzles in response to changes in canopy density. To be clear, that’s not just “on/off”, but variable flow.

    Eventually, these systems will be able to identify and respond to specific pests (or pest damage) and adjust plant growth modifier rates based on canopy density or bloom counts. The possibilities are amazing. As an aside, interested readers can learn more about airblast sensors in this excellent article from Oregon State University which one of the authors later summarized for us here.

    Figure 2 LiDAR and control interface for a Smart Apply system fitted to a Turbomist sprayer

    However, as operators embrace this technology, they should be aware of the current limitations. Canopy-sensing optics are great at managing waste (their primary selling point seems to be pesticide savings), but this depends on crop morphology and planting architecture. It makes sense to not spray what isn’t there, but the gaps may not be as big as you think.

    Non-continuous canopies require the spray to lead and lag to some extent before and after passing the target to ensure sufficient coverage. Given the difficulty inherent to spraying to the tops of tall canopies, some specialists believe the top nozzles should never disengage. And, in the case of uniform canopies that form continuous hedge-like rows, the potential savings is greatly reduced.

    Further, all of these systems assume that application efficiency is primarily dependent on matching liquid flow rates to the profile (or perhaps density) of the target canopy. I don’t believe that’s true. At least, not entirely true. The impact of air settings on coverage efficiency and efficacy seems to have been marginalized.

    For example, these sprayers do not account for the spray’s ability to span the distance from nozzle to target (i.e., transfer efficiency). That depends on the droplet size, sprayer air settings and the environmental conditions – none of which are monitored by sprayer optics. They also cannot “know” if the spray gets intercepted by the target (i.e., catch efficiency) or if it deposits a biologically-active residue on the target surface (i.e., retention). Droplets must be retained by the target surface and not bounce or run off.

    What this means is that these sprayers, like any sprayer, can only promise “coverage potential”. Operators are still required to perform the following tasks:

    • Optimize air direction and air energy in relation to canopy size, travel speed and environmental conditions.
    • Use water-sensitive paper, or some other means of quantifying coverage, to ensure your target receives threshold coverage.
    • Monitor and adjust practices throughout the season in response to changing conditions.
    HOL’s Intelligent Spray Application (I.S.A.) system employing Weed-It sensors.

    So what’s missing? How do we progress beyond what is arguably a sophisticated rate-controller?

    In my opinion, I believe the pitcher needs a catcher – a closed-loop feedback system. Optics would identify the target, nozzle flow would respond, and then a digital spray sensor in the target canopy would detect and report coverage back to the sprayer so machine learning could make iterative adjustments in real-time.

    Spray-sensors are not a new idea, as wetness-detection systems have been used in forestry since the 70s. But, a sensor that can discern spray coverage would yield far more detail, and once again it seems Ken Giles is a pioneer in this concept. Such a sensor, integrated with sprayer optics and machine learning, could summarily account for all the unknowns that interfere with spray from the moment it’s released to the point that it (hopefully) lands. That’s some serious crop-adapted spraying.

    And yes, it would be fantastic if there were some manner of anemometer tied to a baffle or louvers in the spray head. Air energy could be balanced between up- and down-wind sides, and further adjusted to compensate for the distance to the canopy… but I’m dreaming in technicolour, now.

    Until then, sprayer eyes can only blindly dictate the release of spray into the airstream based on an assumed coverage constant (e.g., 1.2 oz./ft3). It remains for the sprayer operator to act as the brain, optimizing sprayer settings, quantifying coverage, and making changes to reflect conditions.

    Learn more about how to optimize the fit between your airblast sprayer and your target by downloading a free copy of our Airblast 101 textbook.

  • How Cameras, Computers and Cake Recipes will Drive the Future of Weed Recognition

    How Cameras, Computers and Cake Recipes will Drive the Future of Weed Recognition

    The idea of controlling weeds individually instead of treating the whole field uniformly makes a lot of sense. Why waste herbicides, till soil unnecessarily or use other weed control methods on areas without weeds? Besides reducing unintended environmental impacts, it means cost savings for the farmer, reduced crop stress and the opportunity to concentrate efforts where they are needed.

    In this era of widespread herbicide resistance, the latter opens the door for new weed control tools – such as lasers or electrical weeding (Carbon Robotics as one example). Unfortunately, all the above absolutely relies on the ability to reliably recognize weeds in all manner of crop-weed conditions. Enter cameras, computers and cake recipes.

    Besides alliteration, they are all connected by their role in real-time, in-crop weed recognition. So why isn’t weed recognition already widely available and how will this trio change that? Well, the way I look at it, if our faces were weeds, this problem would have been solved a long time ago. Said differently: new technologies mean that this challenge can be addressed with the necessary focus, investment, and research.

    In the last few years, there have been step changes in research and development for real-time weed recognition, which are driving rapid gains for in-crop site-specific weed control. We are seeing this with the emergence of image-based green-on-green (GoG) see-and spray systems globally, many of which are listed in the table below.

    SensorLocation
    AutoWeedAustralia
    Agtecnic SenseSprayAustraila
    BilberryFrance / Australia
    Carbon Bee – SmartStrikerFrance
    DeepAgroArgentina
    EXXACT RoboticsFrance
    GreenEyeIsrael / USA
    John Deere / BlueRiverUSA
    OpenWeedLocator (OWL) – developed by the author as a DIY, open-source weed detection system.Australia
    Xarvio / Bosch / BASFCanada / Europe

    Yet, as the last 50 years of plant detection, identification and recognition research have shown, reliable weed recognition is a challenging problem to target. The aim of this article is to take you on the journey of weed recognition – from simple plant detection for thinning in the 1970s to every metre of a boom equipped with camera-computer-cake recipe combinations. Fortunately, we are well on this path toward more effective weed recognition.

    Green-on-brown weed detection

    As far as the available research shows, the first attempts at plant detection were made for thinning sugar beets in the early 1970s. The method is impressive in its simplicity – two sensors (photodiodes) that generate a signal based on incoming light intensity, are each covered by a filter that only allows specific wavelengths of light through. By knowing the reflectance spectrum for plants and comparing the ratio/output of these two sensors means you can detect if a plant has entered the field of view, but not necessarily exactly where it is.

    In this case the weed detection ‘algorithm’ is a ratio of sensor values and some predefined threshold, which can be adjusted as a form of ‘sensitivity’. The concept is largely the basis of WEEDits and WeedSeekers today. This system has all the principles of advanced image-based systems: (1) data stream from a sensor/camera + (2) computer running a weed recognition algorithm + (3) some form of actionable output (e.g. turn on a nozzle).

    Image-based weed recognition

    With the fundamentals of SSWC largely consistent between sensor and image-based systems, the interesting details and drivers for GoG technology emerge if we dive into the data stream (images) from the camera and the algorithm running on a computer.

    At its most basic, a digital colour camera is a sensor that generates signals based on incoming light intensity. The difference with the photodiodes is that a camera records this reflectance intensity information for every pixel in the camera across the red, green and blue (RGB) parts of the spectrum. For example, a 12-megapixel camera has 12 million pixels reporting reflectance intensity for each RGB channel. That means 36 million individual numbers generated for every photo. Learn more about the basics of digital imaging, here.

    When you bring this together in an image, you have information on object relationships in space, providing not just a ‘spectral’ dimension (RGB) but also a ‘spatial’ dimension. The use of computers to understand image content is known as computer vision. Having all this data (colour and spatial information) means there is a lot more to work with when differentiating two plants, increasing your chances of success. The downside of having more to work with, is having to work with more! In this case, the computer needs to deal with the 36 million numbers it receives 30 times per second.

    The next part of this weed recognition puzzle is the computer and associated weed recognition algorithms, which receive the incoming images and determine if there is a weed in the image. In the case of ‘conventional’ or non-convolutional neural network (CNN) methods (we’ll get to those later), this analysis process is largely formed of four stages shown in Figure 2 – (1) pre-processing, (2) segmentation, (3) feature extraction and (4) classification. If you’re interested in the details on the volumes of research done in this space, I’d highly recommend this review by Wang et al., 2019.

    Figure 2 Overview of the image analysis process including convolutional neural networks (CNNs) that automate much of what is done by hand in the more conventional methods with manual feature extraction. Adapted from Wang et al. 2019.

    In the case of a simple colour-based detection system that just needs to find green plants in fallow, like our DIY weed detector the OpenWeedLocator (OWL), the algorithm is largely a threshold on the green colour channel using the RGB colour space. This carries some risk – for example if the lighting changes substantially or if weeds aren’t green the method can break down. Yet we went down this path because of the simplicity and speed with which it can be used on the rather computationally constrained Raspberry Pi.

    Our field testing also showed acceptable levels of performance in variable fallow conditions. We managed these issues by combining multiple colour-based algorithms; relying on greenness in the RGB colour space from the ‘excess green’ (ExG) vegetation index, combined with thresholds in the hue, saturation, and value (equivalent to brightness) (HSV) colour space to avoid false detections on over/underexposed regions, which often occur in stubble. Even with these adjustments, the system is prone to errors, but the benefit of using cameras is that they can be levelled up for in-crop detection to more advanced algorithms.

    The ‘green detection only’ approach without machine learning that effectively exits Figure 2 at the segmentation stage is also likely in the initial launch of John Deere’s green-on-brown See & Spray Select ™. Probably for the reasons above, they also warn against use close to sunrise and sunset where lighting is changing rapidly. As expected, the system pivoted to in-crop detection with deep learning in early 2022 because images and embedded processors allow software-only changes for green-on-green.

    If weed species classification or crop-weed discrimination is needed for green-on-green use, then the remaining two stages of feature extraction and classification are required. In the conventional process, someone selected which plant attributes (known as image features) you wanted to use, trained an algorithm on those features and then ran it in the field, a method generally known as machine learning. In spite of this more advanced approach the performance drop between the test dataset and the variable field conditions meant the method was still commercially unusable in large-scale systems. So, what has changed?

    Well, in 2012 a research group managed to substantially outperform all these other methods with an algorithm known as a convolutional neural network (CNN). Instead of an ‘expert’ identifying which plant attributes in an image were important, the algorithm itself could select and learn which features were most important, making it more robust. The CNN effectively skips all the steps in the conventional process (Figure 2), instead replacing them with having large quantities of training images with weeds manually highlighted – a newfound bottleneck itself, but not insurmountable.

    Part of CNNs robustness comes from the algorithms being capable of analyzing many dozens of features and combinations of features that wouldn’t necessarily be obvious to humans. In the training process, it tests one combination of features before correcting itself based on the training dataset you’ve provided and testing another. One of the biggest improvements is that by doing this feature extraction and selection process automatically, it removes the slow and somewhat qualitative process of deciding which features/plant attributes were most important. Besides this, the algorithms are incredibly large. Some of the modern CNNs have over 100 million (!) different dials that can be automatically tuned to learn the patterns of a weed.

    Combined with these algorithms, we now also have low-cost (<US$150) credit-card sized computers such as the Raspberry Pi (when it has additional support) and Jetson Nano that can run these algorithms real time, or around 15 – 20 frames analyzed per second. Even when processing millions of pixels through CNNs with over a 100 million parameters 15 times per second, they consume very little power and can fit easily on agricultural equipment. Genuinely mind boggling every time I think of the sheer scale of it.

    Figure 3 The fully assembled OpenWeedLocator without the cover showing all the parts necessary for a site-specific weed control system. Camera at the front, a credit card-sized computer in the middle (Raspberry Pi) and a relay control board at the back to activate solenoids for spot spraying. The OWL is an open-source, DIY weed detection system and can be accessed here.

    That leaves us with the cake recipe – how does that fit? Well, the step-changes in technology, particularly deep learning for image analysis can be largely attributed to the use of open-source software, data and hardware. Accessible datasets gave rise to the first effective CNN; open-source deep learning libraries (e.g. Tensorflow and Pytorch) to widespread adoption and development and open-source and/or low-cost hardware to field-scale implementations of the work. The best analogy I have heard used to describe an open-source approach is that it’s like sharing the recipe for a cake – except the code/assembly guide are the recipe and the ingredient list all the tools/languages/packages/components required to make it work.

    Even though I could make an average chocolate cake with the ingredients in my pantry, I’ll still go and buy one for many different reasons – quality, convenience or support/returns in case it doesn’t quite live up to standards. The emphasis in this approach is on the quality of the entire product experience not necessarily a secret combination or method of combining ingredients. Plus, it means everyone with the basic tools can try making the cake or training the algorithm, discovering opportunities for fixes, optimization or low-hanging fruit that may change its use case entirely.

    I mean, Australians took sponge cake and made lamingtons! In my own experience with the OpenWeedLocator, we built a device for detecting green weeds in large-scale fallow situations. But in true open-source fashion, this has now been used for site-specific fungicide sprays, desiccant application and under trees for weed control. A Canadian innovation – AgOpenGPS – developed by Brian Tischler is an open-source GPS steering system for tractors, similarly enabling farmer-driven development. The examples of different uses are quite extraordinary.

    One of the main tenets of open-source technology is that by allowing people to see the details of software and hardware, a larger and more diverse array of people can examine the code and any inefficiencies and errors can be picked up faster. Besides this, it makes research and development accessible to those that might need the technology – the farmers – instead of it being locked away in large companies with inaccessible customer support. Farmer-driven innovation has a long and successful history and open-source development facilitates this continuing to occur in the era of agritech.

    Over these last 50 years of development, the cameras, the computers and the open-source recipes have each contributed at different points to site-specific weed control. It seems that now they are converging in agriculture in a storm of interest and development for weed recognition and targeted application.

  • The Art and Beauty of Spraying – A Photo Essay

    The Art and Beauty of Spraying – A Photo Essay

    This is an indulgent article.

    Over the years I’ve amassed thousands of sprayer-related photos. I find some to be compelling and even beautiful. It might be a face, or a composition, or the colours, or maybe evocative subject matter.

    What follows is a gallery of such photos. We do not condone or recommend any brand or action in these photos. Nor do we offer any explanations, captions or credits other than to assure you they are all related to spraying. If you recognize a photo as yours and would like credit, or would like it removed from the article, please don’t hesitate to let us know.

    Update: In the summer of 2022 I asked the Twitterverse to share their beautiful sprayer-related photos and the response was overwhelming. I’ve added some of the photos they shared, but had to make hard choices… there were too many to post them all.

  • If I had a Low Drift Nozzle – Parody

    If I had a Low Drift Nozzle – Parody

    Sung to the tune of “If I had a Rocket Launcher” by Bruce Cockburn

    Here comes the John Deere sprayer — second time today;

    All the insects scatter and hope it goes away;

    How many larvae murdered only Dow can say;

    If I had a low drift nozzle… I’d make somebody spray.

    I don’t believe in modes of action and I don’t believe in rates;

    I don’t believe in agronomists or their shiny steely spades;

    And when I talk with the survivors of that crappy bran bait;

    If I had a low drift nozzle… I would calibrate.

    On canola field margins one hundred thousand wait;

    Smash through truck radiators — or some less humane fate;

    Cry for bertha armyworm, sprayed with organophosphate;

    If I had a low drift nozzle… I would not hesitate.

    I want to raise every chirp — at least I’ve got to try;

    Every time I see them munching, with my compound eyes;

    Situation desperate, echoes of the hoppers cry;

    If I had a low drift nozzle… Some CCA would die.

  • Exploding Sprayer Myths (ep.13): Reading Nozzles and Nozzle Tables

    Exploding Sprayer Myths (ep.13): Reading Nozzles and Nozzle Tables

    After a long hiatus, it’s lucky episode 13!

    In this installment, Dr. Tom Wolf, intrepid reporter, braves the unforgiving wilds of Saskatoon as he investigates claims of mysterious devices popping up all over the city. Colloquially referred to as “nozzles” these items are imprinted with obscure codes that scientists are struggling to decipher. Be the first to learn how to read a nozzle and nozzle table in our newest installment.

    Want to know more about selecting nozzles? Check out this article and this one.

    Special thanks to the @RealAgriculture team and the Western Grains Research Foundation.